Predictive Maintenance and Refurbishment of a large Woodworking Production Line
Presentation
This high-end wooden kitchen production line covers 1800 m2 and is comprised of machines from several interconnected vendors. The machines work over one shift of 8.4 hours and their expected lifetime is 15 years.
To meet increasingly complex customer requests without replacing the existing machinery, Podium needs its old machines to be more flexible, reconfigurable and incorporate personalised tasks.
Expected technical improvements:
Extended connectivity and interaction capabilities of the machinery
over a single standard platform
Optimised machinery use
thanks to advanced maintenance strategies and tools
Refurbished system with additional sensors layer
Which is capable to :
1) Monitor product quality and identify the cause of deviations ;
2) Predict failures and breakdown by merging several sensors data and parameters
Expected Outcomes
Improved operational effectiveness
Increased equipment effectiveness in the refurbished machines
Extended machine lifetime
Lower repair costs
Reduced waste material
KPI-1
Safety and environment:
Incident Reduction
0
%
KPI-2
Maintenance Cost Effectiveness:
Reparation costs reduction
0
%
KPI-4
Operational effectiveness:
Increase
0
%